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This project involved designing and providing a custom steel grating solution for highway bridge piers. The client required a robust and aesthetically pleasing grating system that could meet the heavy-duty demands of both maintenance personnel and equipment while also ensuring ease of installation in a high-altitude environment. The unique shape of the bridge piers—consisting of a rectangular center with semi-circular sides—presented challenges in both design and material optimization. Our team worked closely with the client to develop a tailored solution that balanced functionality, aesthetics, and cost-effectiveness.
· Weight Support for Personnel and Equipment: The grating needed to accommodate the weight of both maintenance workers and heavy machinery, ensuring safety and durability over the long term.
· Aesthetic Design and Fit: Given the unique geometry of the bridge piers, the grating had to seamlessly align with the structure's rounded and rectangular sections, ensuring an attractive and cohesive appearance.
· Material Efficiency: The client requested a material selection that would minimize costs while still providing the required strength and durability for high-altitude installation.
· Ease of Installation in High Altitude: Due to the elevated installation location, the grating design had to consider ease of handling, manageable panel sizes, and the weight of the individual sections for quick and safe installation.
We provided a custom steel grating solution that addressed every aspect of the client’s requirements:
· Tailored Design for Complex Shape: The unique shape of the bridge pier, with its rectangular center and semi-circular sides, required a grating system that was both precise and aesthetically pleasing. Our design team meticulously planned the grating to ensure a perfect fit, with seamless integration of the grating panels into both the rectangular and curved areas of the pier.
· Durable and High-Performance Material: We selected high-strength carbon steel, which offered the required strength to support the weight of maintenance workers and equipment, while also being cost-effective. The steel grating was hot-dip galvanized for enhanced corrosion resistance, ensuring it could withstand the harsh environmental conditions typical of highway bridge structures.
· Modular, Easy-to-Install Panels: To accommodate the high-altitude installation, we optimized the grating panels’ size and weight to ensure they could be easily handled by the installation team, reducing installation time and effort, and minimizing potential safety risks.
· Cost-Effective and Efficient Layout: We worked closely with the client to determine the ideal panel sizes and configuration to ensure material efficiency without sacrificing strength. Our layout minimized waste while ensuring the grating system would hold up to the expected traffic loads and maintenance demands.
· Timeline: From the initial design phase to the final installation, we successfully met the project’s deadlines, delivering the steel grating on time and within budget.
· Quality Control: Each batch of steel grating underwent rigorous quality checks to ensure it met the client’s specifications and could withstand the stresses of both traffic load and environmental factors.
“Shunbo Wire Mesh did an outstanding job in designing and supplying steel grating for our highway bridge piers. The solution was both aesthetic and functional, and the team worked closely with us to meet all of our requirements. The high-quality materials and the modular design made the installation process incredibly smooth, and we were especially pleased with the cost-effective approach. We now have a durable, safe, and visually appealing grating solution for our bridge piers.”
— Mr. Zhang, Project Manager, Highway Infrastructure Company
HOT-SALE PRODUCT
Welded Steel Grating is a high-quality flooring and access material that consists of load -bearing bars and crossbars.
Standard steel grating, also known as Open Steel Grating , usually has a length ranging from 1000mm to 7500mm and a width ranging from 993 to 1000mm. Bearing Bars range from 20*3mm to 150*10mm. The surface is flat or serrated, and the surface treatment is galvanized, painted or untreated.
Press-Locked Bar Grating is a steel grating product that tightly locks the cross bars (typically shorter than the bearing bars) and bearing bars together using high-pressure mechanical equipment.
Shunbo pressure welded grating is used in various industrial fields, municipal engineering, construction and offshore drilling platforms, etc. Each intersection of the Bearing Bar and the Cross Bar is continuously welded to form an extremely stable and durable structure.
