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This case study focuses on a custom steel grating solution provided for a major international power company’s substation in Asia. Given the demanding environment of substations, which include heavy machinery, high-traffic areas, and exposure to extreme weather conditions, the client required a highly durable and high-performance steel grating system. Shunbo Wire Mesh was selected for our ability to deliver a tailored solution that meets these exacting standards.
· High Load-Bearing Capacity: The equipment and maintenance tools used at the substation are exceptionally heavy, necessitating grating with an outstanding load-bearing capacity to support these demands.
· Fire Resistance & Corrosion Protection: Due to the exposure to high temperatures, humidity, and chemical elements, the client required fire-resistant steel grating that could withstand corrosion and ensure safety.
· Slip Resistance: The substation environment is prone to moisture, so the client sought slip-resistant grating to ensure worker safety in potentially hazardous conditions.
· Quick Installation & Long-Term Durability: The client requested a solution that could be installed quickly while offering long-term performance with minimal maintenance.
We developed a customized steel grating solution that was tailored to meet all of the client’s requirements:
· Material Selection: To handle the heavy load and harsh environmental conditions, we selected high-strength stainless steel and hot-dip galvanized carbon steel. This combination provides optimal durability and corrosion resistance.
· Fire Resistance & Corrosion Protection: The steel grating was treated with a specialized anti-corrosion coating and is fire-rated to meet international safety standards. This ensures the grating can withstand the substation’s high-humidity, chemically aggressive environment.
· Slip-Resistant Design: Safety was a top priority. To prevent slips and falls, the grating features a textured surface, offering superior slip resistance even in wet or greasy conditions.
· Custom Dimensions & Fit: We worked closely with the client to design grating panels that fit the specific structural and dimensional needs of the substation, ensuring a precise fit in each area.
· Efficient Installation: Our experienced technical team provided full installation support, ensuring that the project was completed efficiently and ahead of schedule, minimizing downtime for the substation.
· Fast Turnaround: We successfully delivered 200 tons of steel grating in just 2 weeks, from design to production, delivery, and installation.
· Rigorous Quality Control: Each batch of grating was tested to ensure compliance with ISO standards and the client’s stringent safety requirements. Our commitment to quality ensured that the grating met the highest performance and safety benchmarks.
“Choosing Shunbo Wire Mesh for our substation project was the right decision. The steel grating met all our requirements for load-bearing capacity, corrosion resistance, and fire safety. We were particularly impressed with the safety features and the professionalism of the team throughout the project. The grating is not only durable but also highly functional in such a demanding environment.”
— Mr. Li, Project Manager, International Power Company
HOT-SALE PRODUCT
Welded Steel Grating is a high-quality flooring and access material that consists of load -bearing bars and crossbars.
Standard steel grating, also known as Open Steel Grating , usually has a length ranging from 1000mm to 7500mm and a width ranging from 993 to 1000mm. Bearing Bars range from 20*3mm to 150*10mm. The surface is flat or serrated, and the surface treatment is galvanized, painted or untreated.
Press-Locked Bar Grating is a steel grating product that tightly locks the cross bars (typically shorter than the bearing bars) and bearing bars together using high-pressure mechanical equipment.
Shunbo pressure welded grating is used in various industrial fields, municipal engineering, construction and offshore drilling platforms, etc. Each intersection of the Bearing Bar and the Cross Bar is continuously welded to form an extremely stable and durable structure.
