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This case study details a custom steel grating solution provided for a factory floor where the client needed a grating system that fulfilled multiple functional and aesthetic requirements. The project involved addressing efficient water drainage, ensuring easy installation, and creating an accessible environment for all workers, including those with special needs. Shunbo Wire Mesh was chosen for our ability to deliver a tailored and high-performance solution that met the factory's diverse requirements.
Client Requirements
· Efficient Water Drainage: The factory floor required a steel grating system that effectively drains water, maintaining a dry and safe environment for workers and machinery.
· Aesthetic Design: The grating had to seamlessly integrate with the factory’s overall design, ensuring it maintained a clean, professional look.
· Easy Installation: The panels needed to be easy to install, with precise alignment that wouldn't interfere with the factory’s structural supports.
· Accessibility: The client emphasized the importance of creating an accessible pathway for workers with special needs, adhering to accessibility standards for the workplace.
We designed a fully custom steel grating solution tailored to meet all the client’s specifications:
· Drainage Optimization: To optimize drainage, we perforated the underside of the bearing bars, allowing water to flow freely through the grating, preventing water accumulation on the factory floor.
· Tailored Grating Design: Our design team carefully measured and planned the grating to fit the factory floor’s unique dimensions. The bearing bars and crossbars were precisely aligned to ensure both structural integrity and a seamless fit, avoiding any obstruction from the factory’s support columns.
· Precision Installation Features: To simplify installation, we added bolt holes along the perimeter of each steel grating panel. This allowed for secure fastening, while the precise hole placement ensured proper alignment during installation.
· Cost-Effective Customization: Given that perforations were required on both the top and bottom of the grating, our design team optimized the grating’s height and hole spacing, balancing performance and cost-effectiveness without compromising on drainage capacity.
· Inclusive Design for Accessibility: In response to the client’s request for accessibility, we integrated a patterned steel plate to create a dedicated path for workers with special needs, ensuring compliance with accessibility standards and enhancing workplace inclusivity.
Project Execution & Delivery
· Timely Delivery: The project, from design to installation, was completed within the agreed timeframe, with the final product delivered as scheduled.
· Rigorous Quality Assurance: Each grating panel underwent a thorough quality check, ensuring that all specifications were met, including precise dimensions and perfect hole placement for flawless installation.
“Shunbo Wire Mesh provided a comprehensive steel grating solution that exceeded our expectations. The grating not only met our functional needs for efficient drainage, but it also enhanced the appearance of our factory floor. The inclusion of an accessible pathway for special needs workers was an especially thoughtful touch. We are extremely satisfied with the quality of the product and the professionalism displayed by the team throughout the project.”
— Mr. Liu, Project Manager, Industrial Manufacturing Company
HOT-SALE PRODUCT
Welded Steel Grating is a high-quality flooring and access material that consists of load -bearing bars and crossbars.
Standard steel grating, also known as Open Steel Grating , usually has a length ranging from 1000mm to 7500mm and a width ranging from 993 to 1000mm. Bearing Bars range from 20*3mm to 150*10mm. The surface is flat or serrated, and the surface treatment is galvanized, painted or untreated.
Press-Locked Bar Grating is a steel grating product that tightly locks the cross bars (typically shorter than the bearing bars) and bearing bars together using high-pressure mechanical equipment.
Shunbo pressure welded grating is used in various industrial fields, municipal engineering, construction and offshore drilling platforms, etc. Each intersection of the Bearing Bar and the Cross Bar is continuously welded to form an extremely stable and durable structure.
